Immersible Ultrasonic Transducer Plates Overview
Immersible Ultrasonic Transducer Plates are designed to deliver powerful and consistent ultrasonic energy directly into cleaning tanks for industrial and commercial cleaning applications. By converting electrical energy from an ultrasonic generator into high-frequency mechanical vibrations, these transducer plates generate ultrasonic cavitation throughout the cleaning solution to help remove oil, grease, dirt, residues, and other contaminants from immersed parts and components.
Designed for flexible installation, immersible transducer plates can be mounted inside existing or newly built ultrasonic cleaning tanks, making them a practical solution for custom ultrasonic cleaning systems and equipment upgrades. Their robust construction and efficient ultrasonic energy transmission make them suitable for demanding cleaning applications involving metal parts, tools, components, and other industrial workpieces.
Different frequency, power, and size configurations are available to match various tank dimensions and cleaning requirements. Whether you are building a new ultrasonic cleaning system or upgrading an existing tank, these immersible ultrasonic transducer plates provide a flexible way to add or increase ultrasonic cleaning capability.
🔹 Technical Specifications
🔹 Key Features
Durable SUS304 Stainless Steel Construction
Built with high-quality stainless steel materials, SIWEEP immersible ultrasonic transducer plates provide excellent corrosion resistance and durability in demanding industrial cleaning environments. Optional titanium construction and surface treatments are available for applications requiring enhanced resistance against aggressive chemicals and cavitation erosion.Multiple Frequency Options for Different Cleaning Applications
Available in various frequencies including 28kHz, 40kHz, 68kHz, 80kHz, 120kHz, these ultrasonic transducer plates deliver powerful cavitation for removing grease, oil, carbon deposits, and contaminants from industrial parts. Higher-frequency options are suitable for precision cleaning of delicate components.Fully Sealed Waterproof Construction
Manufactured with precision welding technology, the sealed transducer enclosure prevents liquid penetration during long-term immersion. Each unit is designed for stable operation in ultrasonic cleaning tanks and industrial cleaning systems.- Reliable Performance for Continuous Industrial Operation
Equipped with industrial-grade piezoelectric transducers, these ultrasonic cleaning transducer assemblies provide uniform cavitation distribution, efficient ultrasonic energy transfer, and stable performance for demanding production environments. Custom Sizes and Configurations Available
Custom dimensions, power ratings, frequencies, cable lengths, and conduit options are available to meet OEM requirements, ultrasonic tank retrofits, and specialized industrial cleaning applications.
🔹Flexible Installation Options
SIWEEP Immersible Ultrasonic Transducer Plates are designed for easy integration into new ultrasonic cleaning systems and existing tanks. Multiple installation methods are available to meet different tank designs and cleaning requirements:
Bottom Mounting
Installed horizontally at the bottom of the cleaning tank, providing direct ultrasonic energy distribution throughout the cleaning solution. Ideal for general industrial parts cleaning and retrofit applications.Side Wall Mounting
Installed vertically on the tank wall to optimize ultrasonic coverage in deep or narrow tanks. Suitable for applications requiring flexible positioning or multi-side ultrasonic cleaning.Top Suspension Mounting
Suspended from the top of the tank using mounting brackets, allowing easy installation, adjustment, and maintenance. A practical solution for custom-built ultrasonic cleaning systems.Custom Mounting Solutions
SIWEEP supports customized mounting brackets, cable directions, dimensions, and configurations to fit specific ultrasonic cleaning tank designs.
🔹 Applications
SIWEEP Immersible Ultrasonic Transducer Plates are designed for upgrading existing cleaning tanks and integrating ultrasonic power into industrial cleaning systems. These modular ultrasonic transducer assemblies are widely used in manufacturing, maintenance, and precision cleaning applications where reliable cavitation performance is required:
Electroplating & Surface Treatment
Installed in chemical cleaning tanks before plating processes, ultrasonic transducer plates help remove oil, grease, oxides, scale, and surface contaminants to improve cleaning quality and surface preparation.Automotive Component Cleaning
Integrated into industrial soaking tanks and cleaning systems, these ultrasonic transducers are suitable for removing carbon deposits, oil, grease, and contaminants from engine parts, transmission components, and other automotive components.Industrial Machinery & Precision Parts
Used for cleaning molds, dies, bearings, valves, tools, and machined components to remove manufacturing residues and improve maintenance efficiency.Aerospace & Electronics Manufacturing
Provides uniform ultrasonic cavitation for precision cleaning of complex components, removing flux residues, particles, and contaminants from hard-to-reach areas.
🔹 What is included?
- 1 × Immersible Ultrasonic Transducer Plate
- 1 × Matching Digital Ultrasonic Generator
- 1 × Industrial Power Cable
- 1 × Transducer Connection Cable
- 1 × Installation & User Manual
🔹 Why Choose SIWEEP Immersible Ultrasonic Transducer Plates?
- Cost-Saving Retrofit: No need to invest in expensive new cleaning machinery. Simply drop our submersible vibrating boxes into your current tanks to instantly get industrial-grade ultrasonic power.
- Thickened Cavitation Surfaces: We use ultra-thick SUS316L stainless steel treated with special surface hard-chroming to drastically resist pitting erosion, outlasting standard plates.
- Optimized Transducer Array Layout: Engineered with calculated spacing to completely eliminate acoustic dead spots, delivering even and powerful scrubbing waves across the whole tank.
- Direct Factory Backing: Enjoy stable professional quality, custom engineering support, highly competitive wholesale pricing, and prompt global delivery.
🔹 How to Choose the Right Immersible Ultrasonic Transducer Plate?
Selecting the correct immersible ultrasonic transducer plate depends on your cleaning tank dimensions, cleaning application, operating frequency, and required ultrasonic power. For the best cleaning performance, choose a transducer plate that fits your available installation space and provides sufficient ultrasonic coverage throughout the cleaning tank.
The total power of the transducer plate should be matched to the size of the cleaning tank and the level of contamination. Lower frequencies such as 28kHz and 40kHz are ideal for removing heavy grease, carbon deposits, rust, and industrial contaminants, while higher frequencies including 68kHz, 100kHz, and 120kHz are better suited for precision cleaning of delicate components and fine-particle removal.
SIWEEP offers standardized immersible ultrasonic transducer plates ranging from 600W to 3000W, allowing customers to select the appropriate power level for both new ultrasonic cleaning systems and retrofit installations. If your cleaning tank requires a non-standard size or custom mounting configuration, our engineering team can also provide customized transducer plate solutions.
Quick Selection Guide
- Choose the frequency based on your cleaning application:
- 28kHz / 40kHz – Heavy-duty industrial cleaning
- 68kHz / 100kHz / 120kHz – Precision cleaning
- Choose the power based on your cleaning tank size and required cleaning intensity.
- Confirm the installation space to ensure the selected transducer plate dimensions are compatible with your cleaning tank.
- Need a custom solution? SIWEEP also provides custom sizes, mounting options, and power configurations for OEM ultrasonic cleaning systems.
🔹 Frequently Asked Questions
Q1: What is the main advantage of choosing immersible plates over standard built-in transducer tanks?
A: Flexibility and easy maintenance. If you already have a production line vat, immersible plates allow you to add ultrasonic functions instantly without altering your structure. Furthermore, if maintenance is required, you can simply lift the modular plate pack out without stopping or draining the entire system.
Q2: Can these submersible plates resist strong acids or corrosive chemicals?
A: Our standard plates are constructed from premium SUS316L, which performs excellently in mild acidic and alkaline cleaning solvents. For extremely aggressive chemicals or pickling lines, we provide specialized Titanium alloy plates or extra-thick Teflon coating options to ensure ultimate durability.
Q3: How do I choose between a bottom-mount or wall-mount setup?
A: Bottom-mounting is ideal for general cleaning as the cavitation waves travel upward, treating all parts evenly. However, if your parts accumulate heavy sludge or debris that settles on the bottom, wall-mounting (side-mount) is recommended to prevent dirt from burying the plate surfaces and muffled the ultrasonic output.
Q4: Do these immersible transducer plates include the power generator?
A: This specific product webpage is for the modular immersible transducer plates and integrated cables only. To drive these plates, you will need a matching smart digital ultrasonic generator, which can be purchased together as a bundle from our store.
Q5: Can you custom-build plates to fit my specific tank dimensions?
A: Yes, customization is our strength. We can tailor the plate dimensions, wattage, frequency, and cable outlet style (rigid tube or flexible hose) to perfectly match your current tank configuration and production line requirements.
For detailed operating instructions and technical information, please refer to the Ultrasonic Generator User Manual.
Need a Custom Solution?
If you require a customized solution to meet your specific application, size, power, frequency, or other technical requirements, please feel free to contact us at [email protected]. Our team will be happy to discuss your requirements and provide a suitable solution.
D***n (verified owner) –
Great ultrasonic vibrating plate! Super powerful cavitation, cleans oil and tight corners easily. The stainless steel build is very solid and durable. Runs stable for long hours without dropping power. Fast shipping and great seller service. Highly recommended!