Industrial Ultrasonic Homogenizer with Titanium Alloy Probe
The Industrial Ultrasonic Homogenizer is a high-power ultrasonic processing system designed for continuous emulsification, dispersion, homogenization, extraction, and liquid processing applications. Equipped with a titanium alloy probe and a digital ultrasonic generator, it delivers stable ultrasonic cavitation for pilot-scale production and industrial manufacturing.
Available in 1000W, 1500W, 2000W, and 3000W models, the system provides flexible power options for different processing volumes and production requirements. It is widely used in the chemical, pharmaceutical, cosmetic, food, biotechnology, and nanomaterial industries.
The intelligent digital generator features automatic frequency tracking, adjustable amplitude, timer control, and stable power output to ensure reliable performance during long operating cycles. With multiple probe sizes and optional flow-cell configurations, the system can be adapted to a wide range of industrial processing applications.
🔹Ultrasonic Homogenizer Technical Specifications
🔹Key Features of Industrial Ultrasonic Homogenizers
Intelligent Digital Generator
Auto-Frequency Tracking: The system automatically compensates for frequency shifts caused by probe wear, ensuring the output efficiency remains at peak performance.
Amplitude Control: Continuously adjustable from 10% to 100%, allowing for precise matching with different sample brittleness and viscosities.
Robust Titanium Alloy Probes
Crafted from premium titanium alloy, delivering high acoustic energy conversion efficiency and exceptional resistance to cavitation erosion for long-term, high-intensity operation without overheating or deformation.
Comprehensive Protection Mechanisms
Equipped with overload protection, over-temperature protection, and dry-run protection to effectively prevent equipment damage from operational errors.
🔹Applications
Industrial Ultrasonic Homogenizers are designed for high-power liquid processing in pilot-scale and industrial production environments. They are widely used in the following applications:
- Industrial Emulsification – Produce stable oil-in-water and water-in-oil emulsions for cosmetics, pharmaceuticals, food, and specialty chemicals.
- Nanoparticle Dispersion – Disperse nanoparticles, graphene, carbon nanotubes, silica, pigments, and metal oxides while reducing particle agglomeration.
- Homogenization & Mixing – Improve liquid uniformity, accelerate mixing, and achieve consistent product quality across a wide range of formulations.
- Ultrasonic Extraction – Increase extraction efficiency for botanical compounds, natural products, active ingredients, and other valuable materials.
- Chemical Processing & Sonochemistry – Enhance chemical reactions, improve mass transfer, and support ultrasonic-assisted synthesis and process optimization.
- Food, Pharmaceutical & Cosmetic Manufacturing – Suitable for processing emulsions, suspensions, dispersions, and other liquid formulations used in commercial production.
- Advanced Materials Processing – Ideal for nanomaterials, functional coatings, polymers, battery materials, and other advanced industrial applications.
🔹How to Choose the Right Ultrasonic Homogenizer Power?
Choosing the right ultrasonic homogenizer power depends on your processing volume, material viscosity, and required ultrasonic intensity. Higher power models provide stronger cavitation energy and are recommended for larger volumes, thicker materials, or faster processing requirements.
- 1000W Model – Suitable for small to medium-scale processing, pilot production, and applications requiring reliable ultrasonic energy.
- 1500W–2000W Models – Recommended for medium-volume processing, higher viscosity liquids, and more demanding emulsification or dispersion tasks.
- 3000W Model – Designed for large-volume processing, continuous operation, and industrial production applications.
For the best results, consider not only the liquid volume but also viscosity, particle concentration, processing time, and desired outcome when selecting the power level.
🔹What is included?
- 1 × Ultrasonic Homogenizer Handpiece with Titanium Alloy Probe
- 1 × Digital Ultrasonic Generator
- 1 × Interconnecting Cable
- 1 × AC Power Cord
- 1 × User Manual
🔹Why Choose SIWEEP Ultrasonic Homogenizers?
- High-Power Ultrasonic Performance – SIWEEP ultrasonic homogenizers deliver strong cavitation energy for efficient emulsification, dispersion, mixing, and liquid processing in demanding applications.
- Durable Titanium Alloy Probes – Premium titanium alloy probes provide excellent corrosion resistance, mechanical strength, and long-term reliability during continuous operation.
- Stable Digital Control System – Intelligent ultrasonic generators with automatic frequency tracking and adjustable amplitude ensure consistent processing performance under different load conditions.
- Flexible Power Configurations – Available from 1000W to 3000W with different probe options to meet various processing volumes and application requirements.
- Complete System Solution – Each system includes a matched ultrasonic generator and probe assembly for convenient installation and operation.
- Direct Manufacturer Support – SIWEEP provides technical assistance, customization options, and global shipping support for research, pilot-scale, and industrial users.
🔹Frequently Asked Questions
Q1: What is the main advantage of an industrial ultrasonic homogenizer?
A: Industrial ultrasonic homogenizers provide high-intensity cavitation energy for efficient emulsification, dispersion, mixing, and particle size reduction. Compared with traditional mixing methods, ultrasonic processing can improve product uniformity and processing efficiency.
Q2: Are titanium alloy probes suitable for industrial processing environments?
A: Yes. Titanium alloy probes offer excellent strength, corrosion resistance, and durability for a wide range of liquid processing applications, including chemical, pharmaceutical, cosmetic, food, and material processing.
Q3: Can the ultrasonic homogenizer operate continuously?
A: Yes. SIWEEP industrial ultrasonic homogenizers are designed for extended operation with digital power control, automatic frequency tracking, and built-in protection functions to maintain stable performance during demanding processing conditions.
Q4: Can I choose different probe sizes for different processing volumes?
A: Yes. Different titanium probe sizes are available to match various liquid volumes, viscosities, and processing requirements. Selecting the proper probe diameter helps optimize ultrasonic energy distribution and processing efficiency.
Q5: How do I choose between 1000W, 1500W, 2000W, and 3000W models?
A: The appropriate power level depends on your processing volume, material properties, viscosity, and required throughput. Lower power models are suitable for smaller pilot-scale applications, while higher power systems are designed for larger volumes and more demanding production processes.
These FAQs should help you get the most out of your equipment and ensure you’re using it safely and effectively. If you have specific questions about your model, always refer to the Industrial Ultrasonic Homogenizer User Manual or contact the manufacturer for additional guidance.
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