Ultrasonic Processor for Dispersion, Emulsification and Cell Disruption

Ultrasonic Processor Overview

Ultrasonic Processor is a compact probe-type ultrasonic processing system designed for efficient dispersion, mixing, emulsification, cell disruption, homogenization, extraction, and sample preparation. Equipped with a durable titanium alloy probe, it delivers high-intensity ultrasonic energy directly into liquid samples for efficient and consistent processing.

This Laboratory Ultrasonic Processor is suitable for biological research, chemical processing, pharmaceutical development, food and cosmetics, materials science, and environmental research. It can also be used as an Ultrasonic Sonicator or probe-type Ultrasonic Homogenizer for a wide range of laboratory sample processing applications.

Available in 500W and 1000W models, the system provides adjustable ultrasonic processing conditions for different sample volumes, materials, and processing requirements.

Technical Specifications

Key Features

• Multi-Function Ultrasonic Processing – Supports dispersion, mixing, emulsification, homogenization, cell disruption, extraction, and other sample processing applications.
• Titanium Alloy Probe – Durable probe construction provides efficient transmission of ultrasonic energy directly into liquid samples.
• High-Intensity Ultrasonic Cavitation – Produces powerful cavitation to help break up particles, disrupt cells, reduce droplets, and improve sample uniformity.
• Effective Dispersion and Emulsification – Suitable for dispersing powders, pigments, nanoparticles, and other materials and for producing more uniform liquid-liquid emulsions.
• Compact Benchtop Design – Designed for laboratory environments where efficient ultrasonic processing is required without a large processing system.
• Adjustable Processing Conditions – Allows users to adjust ultrasonic intensity and processing time according to sample characteristics and processing requirements.
• Multiple Probe Options – Different probe configurations can be selected according to sample volume and application requirements.

Applications

The Ultrasonic Processor is designed for laboratory sample preparation and liquid processing applications that require concentrated ultrasonic energy. Its probe-based design makes it suitable for processing small to medium sample volumes with precise ultrasonic treatment.

• Ultrasonic Dispersion – Helps break up particle agglomerates and improve the dispersion of powders, pigments, nanoparticles, and other materials in liquids.
• Ultrasonic Emulsification – Uses ultrasonic cavitation to reduce droplet size and promote more uniform oil-water and other liquid-liquid emulsions.
• Cell Disruption and Cell Lysis – Helps break biological cells and release intracellular components for research, extraction, and analysis.
• Sample Homogenization – Provides efficient mixing and homogenization to improve the consistency and uniformity of liquid or suspended samples.
• Ultrasonic Extraction – Ultrasonic energy can assist in extracting target compounds and active substances from plant, biological, and other materials.
• Particle Size Reduction – High-intensity cavitation can help break down agglomerates and reduce the effective particle size of dispersed materials.
• Laboratory Mixing and Sample Preparation – Suitable for accelerating dissolution, mixing, and other laboratory processes where ultrasonic energy is beneficial.

Typical Applications

• Biological Research – Cell disruption, cell lysis, DNA/RNA sample preparation, and sample processing
• Chemical Research – Mixing, dissolution, dispersion, emulsification, and ultrasonic-assisted processing
• Pharmaceutical Research – Extraction, homogenization, dispersion, and formulation development
• Materials Science – Nanoparticle dispersion, material processing, and particle size reduction
• Food and Cosmetics – Emulsification, homogenization, dispersion, and formulation processing
• Environmental Research – Sample preparation, extraction, dispersion, and laboratory analysis

How Does an Ultrasonic Processor Work?

The ultrasonic generator converts electrical power into high-frequency electrical energy and supplies it to the transducer. The transducer converts the electrical energy into mechanical vibrations, which are transmitted through the titanium alloy probe into the sample.

The ultrasonic vibrations generate microscopic cavitation bubbles in the liquid. These bubbles rapidly form and collapse, producing localized high-intensity energy that helps disperse particles, disrupt cells, reduce droplets, improve mixing, accelerate extraction, and enhance other ultrasonic processing operations.

This operating principle is also used in Ultrasonic Sonicators and probe-type Ultrasonic Homogenizers, making the system suitable for a broad range of laboratory ultrasonic processing applications.

Warranty Policy

• Digital Ultrasonic Generator: 1-Year Limited Warranty
• Titanium Alloy Probe: 6-Month Limited Warranty (Consumable Part)

The titanium alloy probe is considered a consumable component and is subject to normal wear during operation. For complete warranty terms and conditions, please refer to our Warranty Policy.

What Is Included?

• 1 × Digital Ultrasonic Processor Handpiece – Probe-type handpiece for direct ultrasonic processing.
• 1 × Titanium Alloy Probe – Standard probe included; other probe sizes and configurations are available.
• 1 × Digital Ultrasonic Generator – Generator with LED/LCD control display for adjustable ultrasonic processing.
• 1 × Interconnecting Cable – Cable for connecting the handpiece and ultrasonic generator.
• 1 × AC Power Cord – Standard power connection for the ultrasonic generator.
• 1 × User Manual – Operating and installation instructions.

Frequently Asked Questions

For detailed operating instructions and technical information, please refer to the 500W Ultrasonic Processor User Manual or 1000W Ultrasonic Processor User Manual.

Need a Custom Solution?

If you require a customized Ultrasonic Processor for a specific sample volume, power level, frequency, probe size, or other technical requirement, please contact SIWEEP at [email protected]. Our team can help recommend a suitable ultrasonic processing configuration for your application.