Immersible Ultrasonic Transducer Overview
The SIWEEP Immersible Ultrasonic Transducer is designed to add ultrasonic energy to industrial cleaning tanks, custom ultrasonic cleaning systems, and existing cleaning equipment. Available in multiple frequency, power, and size configurations, this modular ultrasonic transducer can be matched with different tank designs and cleaning requirements.
Also known as an immersible ultrasonic transducer plate or ultrasonic transducer plate, the unit is installed inside a suitable cleaning tank and connected to a matching ultrasonic generator. The generator supplies high-frequency electrical energy, while the transducer converts that energy into mechanical ultrasonic vibration.
When operating in a cleaning solution, the ultrasonic vibration creates cavitation that helps loosen oil, grease, dirt, particles, residues, and other contaminants from immersed parts and components. Multiple frequency and power options allow the system to be configured for industrial parts cleaning, component cleaning, precision cleaning, and custom ultrasonic cleaning applications.
Technical Specifications
| Model | Frequency | Power | Dimension (L × W × T) | Material / Thickness |
|---|---|---|---|---|
| SWP-GP06 | 28 / 40 / 68 / 100 / 120 kHz | 600W | 300 × 250 × 100 mm (11.8 × 9.8 × 4″) | SUS304 / 2.5 mm |
| SWP-GP09 | 28 / 40 / 68 / 100 / 120 kHz | 900W | 340 × 280 × 100 mm (13.4 × 11 × 4″) | SUS304 / 2.5 mm |
| SWP-GP12 | 28 / 40 / 68 / 100 / 120 kHz | 1200W | 400 × 320 × 100 mm (15.7 × 12.6 × 4″) | SUS304 / 2.5 mm |
| SWP-GP15 | 28 / 40 / 68 / 100 / 120 kHz | 1500W | 450 × 350 × 100 mm (17.7 × 13.8 × 4″) | SUS304 / 2.5 mm |
| SWP-GP18 | 28 / 40 / 68 / 100 / 120 kHz | 1800W | 550 × 450 × 100 mm (21.6 × 17.7 × 4″) | SUS304 / 2.5 mm |
| SWP-GP24 | 28 / 40 / 68 / 100 / 120 kHz | 2400W | 600 × 450 × 100 mm (23.6 × 17.7 × 4″) | SUS304 / 2.5 mm |
Key Features
- Multiple Frequency Options: Available in configurations including 28kHz, 40kHz, 68kHz, 80kHz, 100kHz, and 120kHz for different cleaning requirements.
- Flexible Power Selection: Different power configurations allow the immersible transducer to be matched with tank size, transducer coverage requirements, and cleaning intensity.
- Stainless Steel Construction: Designed for installation and operation in industrial cleaning environments with a durable enclosure suitable for immersion.
- Ultrasonic Generator Compatibility: Designed to work with a matching ultrasonic generator to provide the required operating frequency and power.
- Flexible Installation: Can be installed in suitable positions inside new or existing cleaning tanks depending on tank design and cleaning requirements.
- Custom Configurations Available: Frequency, power, dimensions, cable length, and mounting configuration can be selected according to application requirements.
How an Immersible Ultrasonic Transducer Works
An immersible ultrasonic transducer works together with an ultrasonic generator to create ultrasonic energy inside a cleaning tank. The generator converts electrical power into high-frequency electrical energy and supplies it to the transducer.
The transducer then converts the electrical energy into mechanical ultrasonic vibration. When this vibration is transmitted into the cleaning solution, it creates ultrasonic waves and cavitation.
Electrical Power → Ultrasonic Generator → Immersible Ultrasonic Transducer → Ultrasonic Vibration → Cavitation → Cleaning
During cavitation, microscopic bubbles form and collapse in the cleaning solution. This process creates localized energy that helps loosen contaminants from the surfaces of immersed parts, including oil, grease, dirt, particles, and manufacturing residues.
As an ultrasonic cleaning transducer, the unit can be used to add ultrasonic capability to a cleaning tank without requiring the complete replacement of an existing system.
Choosing the Right Immersible Ultrasonic Transducer
Selecting the right configuration depends on the cleaning application, tank dimensions, operating frequency, power requirements, installation location, and overall ultrasonic cleaning system design.
- Choose the Frequency: Select the operating frequency according to the parts being cleaned and the cleaning requirements. Lower frequencies such as 28kHz and 40kHz are commonly used for general and heavy-duty industrial cleaning, while higher frequencies can be suitable for smaller components and precision cleaning applications.
- Choose the Power: The total ultrasonic power should be selected according to tank size, cleaning volume, transducer quantity, and required cleaning intensity.
- Consider the Tank Size: Tank dimensions and cleaning volume should be considered when determining the required number, size, and placement of ultrasonic transducer plates.
- Select the Installation Position: Depending on the tank design, the transducer can be positioned at the bottom, side wall, or another suitable location to provide effective ultrasonic coverage.
- Match the Generator: The ultrasonic generator should match the rated frequency, power requirements, and electrical characteristics of the connected transducer.
- Consider Custom Requirements: Custom dimensions, frequencies, power ratings, mounting options, and cable configurations may be required for specialized cleaning tanks or OEM equipment.
Applications
- Industrial Parts Cleaning: Suitable for cleaning metal parts, machined components, tools, hardware, and other industrial workpieces.
- Automotive Parts Cleaning: Can be used in cleaning systems for engine components, machined parts, transmission components, and other automotive applications.
- Precision Component Cleaning: Higher-frequency configurations can be used for smaller components and applications requiring more detailed cleaning.
- Cleaning Tank Upgrades: An immersible transducer can be added to an existing suitable tank to introduce or increase ultrasonic cleaning capability.
- Custom Ultrasonic Cleaning Systems: Suitable for integration with cleaning tanks, ultrasonic generators, and other components when building custom equipment.
- Industrial Cleaning Equipment: Can be integrated into manufacturing, maintenance, and automated cleaning systems according to system requirements.
Immersible Transducer Installation Options
An immersible transducer can be installed in different positions depending on the cleaning tank design, available space, part loading method, and required ultrasonic coverage.
- Bottom Installation: The ultrasonic transducer plate can be positioned at the bottom of a suitable cleaning tank for upward ultrasonic energy distribution.
- Side Wall Installation: The transducer can be mounted on a suitable side position when tank geometry or cleaning requirements require different ultrasonic coverage.
- Suspended Installation: Depending on the system design, the unit can be supported from an appropriate mounting structure inside the tank.
- Custom Installation: Mounting position, dimensions, cable routing, and configuration can be adapted for custom ultrasonic cleaning equipment.
Ultrasonic Transducer Plate and Generator System
An ultrasonic transducer plate and ultrasonic generator work together as the main components for producing ultrasonic energy inside a cleaning system.
- Ultrasonic Generator: Supplies high-frequency electrical energy and controls the operating frequency and power.
- Immersible Ultrasonic Transducer: Converts electrical energy into mechanical ultrasonic vibration.
- Cleaning Tank: Contains the cleaning solution and immersed parts while providing the installation environment for the transducer.
Generator → Immersible Transducer → Ultrasonic Vibration → Cavitation → Cleaning
For reliable system performance, the generator and industrial ultrasonic transducer should be properly matched according to frequency, power, electrical characteristics, and overall cleaning system requirements.
What’s Included in the Package?
- 1 × Immersible Ultrasonic Transducer Plate
- 1 × Transducer Connection Cable
- 1 × Installation or User Documentation
Note: Package contents may vary by model and configuration. A matching ultrasonic generator and other accessories may be supplied separately or as part of a configured system. Please refer to the product specifications or contact SIWEEP for details.
Why Choose SIWEEP?
- Flexible System Integration: Immersible ultrasonic transducers can be integrated into new cleaning tanks, existing tanks, and custom ultrasonic cleaning equipment.
- Multiple Frequency and Power Options: Different configurations make it easier to match ultrasonic energy requirements to different cleaning applications and tank designs.
- Generator and Transducer Compatibility: SIWEEP provides both ultrasonic generators and transducer components for system configuration and component matching.
- Suitable for Tank Upgrades: The modular design provides a practical option for adding ultrasonic capability to suitable existing cleaning tanks.
- Custom Configuration Support: Frequency, power, dimensions, mounting, and other specifications can be considered for specialized applications.
- Industrial-Focused Product Range: SIWEEP provides industrial ultrasonic cleaning equipment and components for parts cleaning, component cleaning, and custom system applications.
- Quality Control and Reliability: SIWEEP follows an ISO 9001 quality management system and performs a 48-hour continuous operation test on equipment to help verify operating stability before shipment.
- Technical Support: SIWEEP provides assistance with frequency and power matching, transducer configuration, system integration, and equipment selection.
Frequently Asked Questions
Q: What is an immersible ultrasonic transducer?
A: An immersible ultrasonic transducer is a sealed ultrasonic component designed for installation inside a suitable cleaning tank. When connected to an ultrasonic generator, it converts high-frequency electrical energy into mechanical ultrasonic vibration for cleaning applications.
Q: What is the difference between an immersible ultrasonic transducer and an ultrasonic cleaner?
A: An immersible ultrasonic transducer is one component of an ultrasonic cleaning system. An ultrasonic cleaner is typically a complete system that may include a cleaning tank, ultrasonic transducers, generator, controls, and other components.
Q: What frequencies are available?
A: SIWEEP offers multiple frequency configurations, including 28kHz, 40kHz, 68kHz, 80kHz, 100kHz, and 120kHz, depending on the product configuration.
Q: How do I choose the right frequency?
A: Frequency selection depends on the parts being cleaned, contaminants, cleaning requirements, and overall system design. Lower frequencies are commonly used for heavier cleaning applications, while higher frequencies can be suitable for smaller components and precision cleaning.
Q: How do I choose the right power?
A: Power should be selected according to cleaning tank size, cleaning volume, transducer quantity, required ultrasonic coverage, and cleaning intensity.
Q: Can an immersible ultrasonic transducer be installed in an existing tank?
A: Yes. Depending on the tank material, dimensions, installation method, and system requirements, an immersible transducer can be used to add ultrasonic capability to a suitable existing cleaning tank.
Q: Does the immersible ultrasonic transducer include a generator?
A: Package contents depend on the selected model and configuration. The transducer and ultrasonic generator may be supplied separately or configured together as part of a complete system.
Q: Can I customize the ultrasonic transducer plate?
A: Yes. SIWEEP can discuss custom requirements for frequency, power, dimensions, mounting configuration, and other application-specific requirements.
Q: Can SIWEEP help with system configuration?
A: Yes. SIWEEP provides technical support for frequency and power matching, transducer selection, generator matching, system integration, and custom ultrasonic cleaning applications.
For detailed operating instructions and technical information, please refer to the Ultrasonic Generator User Manual.
Need a Custom Solution?
If you require a customized solution for your application, including specific frequency, power, dimensions, mounting configuration, transducer quantity, or other technical requirements, please contact us at [email protected].
D***n (verified owner) –
Great ultrasonic vibrating plate! Super powerful cavitation, cleans oil and tight corners easily. The stainless steel build is very solid and durable. Runs stable for long hours without dropping power. Fast shipping and great seller service. Highly recommended!