Industrial Ultrasonic Generator Overview
SIWEEP Industrial Ultrasonic Generators are designed to provide high-frequency electrical power for ultrasonic cleaning equipment and custom cleaning systems. With frequency options from 20kHz to 120kHz and power ratings from 500W to 3000W, the units can be configured for different ultrasonic transducers, cleaning tanks, and industrial cleaning applications.
The power supply converts electrical input into high-frequency electrical energy that drives the connected transducer. When integrated with a transducer, cleaning tank, and cleaning solution, the system generates ultrasonic cavitation to help remove oil, grease, dirt, particles, and other contaminants from immersed parts.
Technical Specifications
| Specification | Details |
|---|---|
| Product Type | Industrial Ultrasonic Generator |
| Frequency | 20kHz, 25kHz, 28kHz, 33kHz, 40kHz, 68kHz, 80kHz, 100kHz, 120kHz |
| Power Output | 500W–3000W |
| Input Voltage | 220–240V |
| Power Control | Adjustable Digital Power Control |
| Cooling Method | Air Cooling |
| Compatible Equipment | Ultrasonic Transducers, Immersible Transducers, Ultrasonic Cleaning Tanks |
| Applications | Ultrasonic Cleaners, Cleaning Systems, Industrial Parts Cleaning |
| Operation | Designed for Continuous Operation |
Key Features
- Wide Frequency Range: Available from 20kHz to 120kHz for different cleaning requirements and transducer configurations.
- 500W–3000W Power Range: Multiple output levels support different transducer loads and system sizes.
- Adjustable Digital Power Control: Output power can be adjusted according to the cleaning application and connected components.
- Flexible Transducer Compatibility: Designed to work with ultrasonic transducers, immersible transducer plates, and transducer rods when properly matched.
- Air-Cooled Design: Air cooling helps dissipate heat during continuous operation without requiring a separate water-cooling system.
- Industrial System Integration: Suitable for standalone cleaning equipment, custom cleaning tanks, and automated ultrasonic cleaning systems.
How It Works
An industrial ultrasonic generator supplies controlled high-frequency electrical energy to an ultrasonic transducer. The transducer converts the electrical energy into mechanical vibration, which creates ultrasonic waves in the cleaning solution.
The basic process is:
Electrical Power → Power Supply → Transducer → Mechanical Vibration → Ultrasonic Waves → Cavitation → Cleaning
As ultrasonic waves travel through the cleaning liquid, microscopic cavitation bubbles form and collapse rapidly. This process creates localized energy that helps loosen contaminants from the surfaces of immersed components.
The required frequency and output power depend on the parts, contaminants, cleaning tank, transducer configuration, and overall system design.
Frequency and Power Options
Different industrial cleaning applications require different combinations of frequency and output power. SIWEEP provides multiple configurations so the power supply can be matched to the connected transducers and cleaning system.
- 20kHz–28kHz: Commonly selected for heavier-duty cleaning and larger or more robust components.
- 33kHz–40kHz: Suitable for a broad range of general industrial cleaning applications.
- 68kHz–120kHz: Higher-frequency configurations can be used for smaller components and precision cleaning applications.
- 500W–3000W: Output levels can be selected according to the total requirements of the connected transducers and cleaning system.
The operating frequency should match the rated frequency of the connected transducer. Output power should also be selected according to the transducer load and system configuration.
How to Select the Right Configuration
Selecting the appropriate model requires consideration of the cleaning application, transducer specifications, tank size, operating frequency, and required output power.
- Cleaning Application: Consider the material, size, shape, surface condition, and type of contaminants on the parts.
- Operating Frequency: Select a frequency that matches the connected transducer and the cleaning requirements.
- Power Requirement: Determine the total power required by the connected transducers and select an appropriate output level.
- Transducer Configuration: Consider whether the system uses standard transducers, immersible plates, or transducer rods.
- Cleaning Tank: Tank dimensions, transducer quantity, placement, and cleaning solution should be considered when designing the system.
- System Integration: For custom or automated equipment, the power supply, transducers, tank, and control system should be configured as an integrated system.
Industrial Cleaning Applications
- Industrial Parts Cleaning: Cleaning oil, grease, dirt, particles, and other contaminants from industrial components.
- Automotive Components: Suitable for engine components, machined parts, tools, and other automotive parts.
- Metal and Machinery Parts: Used with hardware, tooling, molds, machined components, and machinery parts.
- Precision Components: Higher-frequency configurations can be used for smaller components and precision cleaning applications.
- Custom Cleaning Equipment: Can be integrated with cleaning tanks, transducers, immersible plates, and rods for customized equipment.
- Automated Cleaning Systems: Suitable for integration into automated and production-line cleaning equipment.
Power Supply and Transducer System
The power supply and ultrasonic transducer work together as the primary operating components of an ultrasonic cleaning system. The power supply provides controlled electrical energy, while the transducer converts that energy into mechanical ultrasonic vibration.
- Industrial Ultrasonic Generator: Provides the required frequency and electrical output for the cleaning system.
- Ultrasonic Transducer: Converts electrical energy into mechanical vibration.
- Immersible Transducer Plate: Can be installed in an existing tank to add or upgrade ultrasonic cleaning capability.
- Transducer Rod: Suitable for cylindrical tanks, localized cleaning, and specialized configurations.
- Cleaning Tank: Holds the cleaning solution and parts while allowing ultrasonic energy to propagate through the liquid.
Power Supply → Transducer → Ultrasonic Vibration → Cavitation → Cleaning
Proper matching of frequency, output power, transducer characteristics, and system configuration is important for reliable ultrasonic cleaning performance.
What’s Included in the Package?
- 1 × Industrial Ultrasonic Generator
- 1 × Power Cable
- 1 × Signal Connection Plug for PLC or remote control connection
- 1 × User Manual
Note: Package contents may vary by model and configuration. Please refer to the product specifications or contact SIWEEP for details.
Why Choose SIWEEP?
- Flexible Frequency and Power Options: Multiple configurations make it easier to match the power supply to different cleaning systems.
- Transducer Compatibility: SIWEEP provides power supplies and ultrasonic transducer components that can be selected for compatible system configurations.
- Industrial Cleaning Focus: Products are designed around industrial parts cleaning, component cleaning, and custom ultrasonic equipment.
- Custom Equipment Support: Components can be integrated into custom tanks, existing cleaning equipment, and automated cleaning systems.
- Complete System Components: SIWEEP offers ultrasonic power supplies, transducers, immersible transducer plates, and transducer rods for different system configurations.
- Quality Control: SIWEEP follows an ISO 9001 quality management system and performs a 48-hour continuous operation test to help verify equipment stability before shipment.
- Technical Support: Assistance is available for frequency selection, power matching, transducer configuration, system integration, troubleshooting, and equipment support.
Frequently Asked Questions
Q: What is an industrial ultrasonic generator?
A: It is an industrial ultrasonic power supply that converts electrical input into high-frequency electrical energy to drive an ultrasonic transducer. The transducer then converts the energy into mechanical ultrasonic vibration for cleaning applications.
Q: What is the difference between the power supply and an ultrasonic cleaner?
A: The power supply is one component of an ultrasonic cleaning system. A complete ultrasonic cleaner may include a tank, transducers, power supply, controls, and other components.
Q: What frequency options are available?
A: Available configurations include 20kHz, 25kHz, 28kHz, 33kHz, 40kHz, 68kHz, 80kHz, 100kHz, and 120kHz.
Q: What power options are available?
A: SIWEEP provides output power from 500W to 3000W for different transducer arrangements and industrial cleaning systems.
Q: How do I choose the correct frequency?
A: Frequency should be selected according to the cleaning application and the rated frequency of the connected transducer. Lower frequencies are generally used for heavier cleaning, while higher frequencies can be suitable for smaller or precision components.
Q: How do I select the correct power?
A: Output power should be selected according to the total requirements of the connected transducers and the overall cleaning system configuration.
Q: Can the unit work with immersible transducers?
A: Yes. Compatible configurations can be used with ultrasonic transducers, immersible transducer plates, and transducer rods.
Q: Can I use it to build a custom cleaning system?
A: Yes. The power supply can be integrated with transducers, a cleaning tank, and other components to build or upgrade a customized ultrasonic cleaning system.
Q: Does the unit include a transducer?
A: The power supply and transducer are separate components. They can be selected and matched according to the required frequency, power, and system configuration.
Q: What input voltage is required?
A: The unit uses a 220–240V input voltage and features an air-cooled design.
Q: Can SIWEEP help select the right configuration?
A: Yes. SIWEEP can provide technical assistance with frequency selection, power requirements, transducer matching, system integration, and equipment configuration.
For detailed operating instructions and technical information, please refer to the Industrial Ultrasonic Generator User Manual.
Need a Custom Solution?
If you need a customized solution for your cleaning application, frequency, power requirements, transducer configuration, or equipment integration, contact SIWEEP at [email protected].
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